perma STAR CONTROL

PLC/machine controlled lubricant delivery
Similar to the perma STAR VARIO, the perma STAR CONTROL delivers precise amounts of lubricant and it's operation is temperature independent. The unique feature of the perma STAR CONTROL is it's connection to machine control. This feature makes the perma STAR CONTROL ideally suited to equipment where re-lubrication is to take place only when the machine is in operation, for critical equipment which has low utilisation or for standby equipment.

The perma STAR CONTROL consists of an electromechancial drive and a lubricant canister with 60, 120 or 250 cmᶟ of lubricant. The perma STAR CONTROL has two integrated modes: TIME and IMPULSE.

  • Applications

    perma STAR CONTROL is a PLC controlled single point automatic lubricator* which is suited to a range of bearing and chain applications. There are two modes of operation which are available via SET button controlled menu - TIME and IMPULSE. For the IMPULSE version the lubricator discharges a set volume of lubricant as soon as voltage is applied. Before it will discharge again, voltage must be interrupted for at least 5 seconds and then reapplied. Meanwhile the TIME version dispenses lubricant at a set rate of cmᶟ per 100 hours of machine operation, stopping and starting at preset intervals.

    * Also commonly referred to as an autolube, permalube or Automatic Lubrication System

  • Product characteristics

    LCD display with push button, shows discharge settings, LC size and operating status

    Push button for setting mode, LC size, discharge amount and PIN

    • Quick and easy control of settings and remaining impulses / operating hours until LC exchange
    • More flexibility with simple programming of TIME or IMPULSE mode; settings can be changed at any time
    • PIN prevents manipulation 

    Electromechanical drive with external power supply

    All around visible LED lights (red / green), signal function and possible errors

    • Reliable, precise lubricant discharge independent of temperature and counter pressure
    • Quick function control via visual signals on the lubrication system or electronic signals on the machine's fault reporting system saves time and improves overall workflow

    Pressure build-up to 6 bar allows remote mounting

    Counter pressure check and manual discharge (purge function)

    • Remote installation at safe- and easy-to-access places (maximum 5 m) reduces workplace accidents and saves time
    • Less equipment downtime since the exchange can be carried out while the machines are running
    • Lubrication point can be purged to clear blockages
  • Technical Data

    • Drive
      Electromechanical
    • Power supply
      External: 9 - 30 V DC, I (max) 0,5 A
    • Discharge period
      1, 2, 3, ..., 12 months / Impulse control
    • Lubricant volume
      60 cm³, 120 cm³, 250 cm³
    • Operating temperature
      -20 °C to +60 °C
    • Pressure build-up
      6 bar
    • Number of outlets
      1
    • Protection class
      IP 65
    • Lubricants
      Grease up to NLGI 2 / oil
    • Max. tube lengths
      5.00 m
    • Impulse controlled
    • CE
  • INSTALLATION KITS

    KDSV250-45-708V

    Installation kit (part no. KDSV250-45-708V)

    Contents
    1 x 1 point direct mount standard duty bracket
    1 x Manual purge kit
    1 x Support flange
    1 x Heavy duty cover
    4 x Hose ends
    1 x 90 deg elbow
    1 x 1/4” BSPF – 1/8” BSPM adaptor
    1 x 1/4" BSPF – 1/4” BSPM 45 deg elbow

    K230C

    Installation kit (part no. K230C)

    Contents
    1 x 2 point heavy duty c-section bracket and beam clamps
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2CHC

    Installation kit (part no. K2CHC)

    Contents
    1 x 2 point heavy duty c-section cage hanger bracket
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2CHCJ

    Installation kit (part no. K2CHCJ)

    Contents
    1 x 2 point heavy duty c-section cage hanger manifold bracket
    1 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    1 x 90 deg elbow
    1 x 1/4” BSPF – 1/8” BSPM adaptor
    1 x 1/4" BSPF – 1/4” BSPM extension

    K230

    Installation kit (part no. K230)

    Contents
    1 x 2 point standard duty bracket and beam clamps
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2CH

    Installation kit (part no. K2CH)

    Contents
    1 x 2 point standard duty cage hanger bracket
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2RR

    Installation kit (part no. K2RR)

    Contents
    1 x 2 point rail mount bracket with u-bolts
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K230J

    Installation kit (part no. K230J)

    Contents
    1 x 2 point standard duty manifold bracket and beam clamps
    1 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    1 x 90 deg elbow
    1 x 1/4” BSPF – 1/8” BSPM adaptor
    1 x 1/4" BSPF – 1/4” BSPM extension

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