perma STAR VARIO EX

The perma STAR VARIO EX can be used in potentially explosive areas with gases (up to Zone 0 / Div 1) and dusts (up to Zone 20 / Div 1). Thanks to the intrinsically safe Battery pack STAR VARIO EX, both battery pack and STAR LC can be replaced directly on site.

This lubrication system is used for single-point lubrication of roller and sliding bearings, sliding guides, open gears, gear racks, spindles, shaft seals and chains in potentially explosive areas. Thanks to precise lubricant metering, perma STAR VARIO EX is ideal for lubrication of electric motors with specified lubricant quantities. It operates independent of temperature and pressure and consists of an electromechanical drive, an LC with 60, 120, 250 or 500 cm³ and the Battery pack STAR VARIO EX.

icons perma_STAR_VARIO

  • Applications

    Anwendungsbilder

    This lubrication system is used for single-point lubrication of roller and sliding bearings, sliding guides, open gears, gear racks, spindles, shaft seals and chains in potentially explosive areas.

    Maschinenelemente

  • Product characteristics

    Ex-Proof Certification Zone 0 I Zone 20 &
    Poka-Yoke Safeguard

    • Automatic lubricant supply of lubrication points in potentially explosive areas
    • Replacement of battery pack and STAR LC directly on site
    • Safeguard mechanism ensures theuse of the correct battery pack

    LED visible all round signals functioning & any errors & pressure build-up of 7.5 bar allows remote mounting up to 5 m 

    • Mounting outside of dangerous areas
    • Quick function control via LED signals saves time and relieves maintenance workers
    • Time saving for maintenance staff

    Backlit LCD display with push button displays discharge period, LC size & operating status

    • Simple and self-explanatory operation
    • Settings can be changed at any time
    • One-time acquisition costs for STAR VARIO EX Drive
  • Technical Data

    • Drive
      Electromechanical
    • Power supply
      Battery pack STAR VARIO EX
    • Housing
      Transparent plastic
    • Discharge period
      1, 2, 3, ..., 12 months | 1, 2, 3, ..., 52 weeks (STAR LC 60: + 15, 18, 21, 24 months | STAR LC 500: max. 6 months)
    • Lubricant volume
      60 cm³, 120 cm³, 250 cm³, 500 cm³
    • Operating temperature
      -40 °C to +60 °C
    • Pressure build-up
      7.5 bar
    • Protection class
      min. IP 54
    • Lubricants
      Grease up to NLGI 2 / oil
    • Max. tube lengths
      5.00 m
    • CE
    • Ex
    • IEC Ex
    • ANZEx
  • INSTALLATION KITS

    Installation Kits STAR VARIO EX

    KDSV250-45-708V

    Installation kit (part no. KDSV250-45-708V)

    Contents
    1 x 1 point direct mount standard duty bracket
    1 x Manual purge kit
    1 x Support flange
    1 x Heavy duty cover
    4 x Hose ends
    1 x 90 deg elbow
    1 x 1/4” BSPF – 1/8” BSPM adaptor
    1 x 1/4" BSPF – 1/4” BSPM 45 deg elbow

    K230C

    Installation kit (part no. K230C)

    Contents
    1 x 2 point heavy duty c-section bracket and beam clamps
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2CHC

    Installation kit (part no. K2CHC)

    Contents
    1 x 2 point heavy duty c-section cage hanger bracket
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2CHCJ

    Installation kit (part no. K2CHCJ)

    Contents
    1 x 2 point heavy duty c-section cage hanger manifold bracket
    1 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    1 x 90 deg elbow
    1 x 1/4” BSPF – 1/8” BSPM adaptor
    1 x 1/4" BSPF – 1/4” BSPM extension

    K230

    Installation kit (part no. K230)

    Contents
    1 x 2 point standard duty bracket and beam clamps
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2CH

    Installation kit (part no. K2CH)

    Contents
    1 x 2 point standard duty cage hanger bracket
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K2RR

    Installation kit (part no. K2RR)

    Contents
    1 x 2 point rail mount bracket with u-bolts
    2 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    2 x 90 deg elbow
    2 x 1/4” BSPF – 1/8” BSPM adaptor
    2 x 1/4" BSPF – 1/4” BSPM extension

    K230J

    Installation kit (part no. K230J)

    Contents
    1 x 2 point standard duty manifold bracket and beam clamps
    1 x Manual purge kit
    2 x Support flange
    2 x Heavy duty cover
    4.0 mtr of 3/8” ID grease line & hose ends
    1 x 90 deg elbow
    1 x 1/4” BSPF – 1/8” BSPM adaptor
    1 x 1/4" BSPF – 1/4” BSPM extension